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design

02

Feb

Interior inspiration

Going for a Porsche RS inspired interior.  If you recall, we are going with black paint for the top of the car.  Our roll cage is already red and the dash will be the same color as the top of the car (frozen black).   

We’ll see if we can get the pull tab style door handle. :)

Roll cage box already checked for us:

Early pic of the Basilari roll cage


Better view of the Porsche RS cage:

Porsche RS cage

11

Jan

Windshield installed from the parts car.

So our current order of operations is to get the car running, windshields installed and to test the radiator system for proper cooling and subsequent adjustments (if needed).

Step 1 is done.

Picked up front and rear windshield seals from KGPR.

Step 2 is to get the fuel system worked out.  More later on this.

03

Jul

Body to chassis work..

Just wanted to toss up some pictures of the front-end stance (top row) some folks on ShopTalkForums wanted profile shots.  These aren’t full profile but it’s all we have at the moment.

The first picture is the result of the initial body to chassis merge.  I wanted to see if we could go lower.  Kevin then tweaked the suspension to drop the front a bit more.    I keep forgetting that these are 17 inch wheels – and as pictured, no rubbing, lock to lock! Trying to find the optimal mix between aesthetics and performance.

Ghias have narrow rear wheel wells.  So on the rear we rolled the fenders a bit to comfortably fit the 205s, but now we can (and will, eventually) go to 215s with no problem.

 

06

May

Aerodynamic exploration

Tinkering with a wind tunnel simulator on the iPad.  The low light is extremely slippery in the wind.  Check out the laminar flow.

19

Mar

The Basilari 306R chassis featured at Hot VWs Drag Day

First public showing of the Basilari 306R (well, the chassis at least) and apparently, the chassis was a hit! Kevin said that his booth had visitors checking on the chassis all day long. Photos below!

The Drag Day is an event held twice a year in Southern California. Since we brought this event back just over 10 years ago, it has been a tremendous success.”
-Bugin.com

18

Feb

Porsche/Basilari comparison at a glance.

2013-porsche-911

2013 Porsche 911 – still beautiful.

http://www.porsche.com/usa/models/911/911-carrera-4s/

  • 350 hp @ 7,400 rpm
  • 0-60 mph: 4.6 s
  • Top Track Speed: 179 mph
  • Consumption (Highway): 27 mpg
  • Curb weight: 3,042 lbs
Basilari 306R - latest mockup feature 17x8 Bullit wheels.

Basilari 306R – latest mockup feature 17×8 Bullit wheels.

Basilari 306R:

  • 320 hp @ 7,200 rpm
  • 0-60 mph: 4.2 s (Estimated based on gearing, HP, tires, drag coefficients and weight)
  • Top Track Speed: 168 mph (gear ratio derived)
  • Consumption (Highway): 30+? (TBD)
  • Curb weight: 2,050 lbs (Estimated)

The Porsche starts at about $82k.   The Basilari 306R does not.  :)

The Porsche gives up nearly a 1,000 lbs in extra weight so in terms of overall quickness the Ghia should dominate.   The Porsche is pushing 8.69 lbs of weight for each horsepower generated by the motor.   The Ghia will be pushing approximately 6.40 pounds per horsepower.

18

Jan

Steering wheel from the parts car..

The good folks over on TheSamba confirmed that this is a 1958 steering wheel.

13

Dec

More roll cage photos..

Roll Cage (driver's side)

Roll Cage (driver’s side)

Karmann Ghia Roll Cage (bar view)

Karmann Ghia Roll Cage (bar view)

Karmann Ghia Roll Cage (bar view)

Karmann Ghia Roll Cage (bar view)

Karmann Ghia Roll Cage (bar view 1) Karmann Ghia Roll Cage (interior view - 1)

Karmann Ghia Roll Cage (driver's side)

Karmann Ghia Roll Cage (driver’s side)

Photo updates for the roll cage build.

30

Nov

Build update: roll cage and other items

Good progress on the roll cage was made this week.  In the photos you’ll see some welded bracing placed at strategic points on the body.   The interior shots are of the custom bends and cross barred section in the rear.   Kevin said there’s going to be about 50 feet of steel tubing used when it’s all said and done.  And we’re going to power coat the whole monstrosity in the same red as will be found in the suspension components.

Other photos are more cosmetic – the black mamba shifter is shown (we’ve had it a while) and the rear Wilwood calipers with e-brake setup are in as well.    We’re getting there!

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22

Nov

Handles like its on rails (funny)..

Well, Kevin did say it will handle extremely well..but this is ridiculous! lol..

Happy Thanksgiving everyone!!

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21

Nov

Transaxle with body on.

Today we have before and after pictures of where the transaxle fits.

This first picture is of the 1958 body, chassis and stock transaxle:

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This second picture is with the 1958 body on the new Mendeola chassis and Subaru transaxle:

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And finally, close ups of the new setup:

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20

Nov

Seat work, coming together

Kevin welded supports unto the pans for the Audi TT seats. Later, the driver’s seat was put into place. The TT seats fit better and seem to have a curvier look that accentuates the Ghia’s natural lines. We’re digging it very much!

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02

Nov

Seats: round 2

The new seats arrived. Old set will be sold.

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30

Oct

It takes two to make a thing go right..

Picked up another ’58. Did the math on parts and this was an excellent buy. This thing is a total rust bucket basket case, but it’s got:

  1. all the glass except drivers door
  2. windshield trim
  3. bumpers
  4. lights and chrome ring
  5. front turn signal housings
  6. interior dash parts (+grab handle!)
  7. interior panel trim
  8. ’58 mirror and visor combo
  9. steering wheel
  10. interior and exterior door hardware
  11. internal door hardware
  12. possible donor panels for the rear
  13. front VW button

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10

Aug

State of the body

The body is going to need a bit of work – seems manageable.

BAD:
You never know what you get buying a car sight unseen online.

GOOD:
It’s a lowlight!

07

Aug

Body and Bulkhead

Yesterday Mendeola pulled the body off to verify some measurements. The bulkhead is installed and the pan halves are going on.

03

Aug

The correct driving position

So, Ghia’s are small.  I’m big.  I need seating that fits the car and is “big man friendly” as my ex-special forces brother-in-law says.  Kevin got the Audi S4 Recaro seats in this week and did a mock fitting in the Ghia.

Audi S4 Recaro – fresh off the truck

At this point, Kevin is saying that the seats are too big for the car.   Before the build I told Kevin that I wanted my armpits to be about the same height as the door sill but I didn’t realize just how tall the Audi Recaro’s would be.  We both had planned to run the seats without headrests to match the seats from the ’59 era, but they are still a bit tall because of all the power motors and frame under the seat.    Kevin is 6′ and he only had about an inch of headroom when seating and the steering wheel was very low and between his legs.  Not good.

So, I researched the proper driving positions and thought about solutions to the seat problem (really trying to protect my investment in leather Audi S4 Recaro seats!).  Here’s the run down:

  1. I thought about swapping the steering column for one that was both telescopic and adjustable.   I’ll need to talk to Kevin about this option.   Considering something custom from Borgenson.
  2. A smaller steering wheel?  Not sure if I want to look like a kid driving a go cart – even if it does have 300HP+ and does 0-60 in 4.2secs..  Still would have the height problem.
  3. Getting different seats and measure this time!   Back on eBay the Audi Recaro’s would go. ;(
  4. Make the current seats work.  This would require custom fab work.  Kevin suggested maybe dropping the pan were the seat go about 4 inches. We could also remove the motors and such from under the seat, but we don’t have manual adjusters so that’s sort of pointless to try.   I was also thinking that we could lob off half of the first bottom cushion section to free up some space, but that doesn’t solve the height issue.

Mockup of the Recaro in the Ghia

 

Notes on the proper driving position as summarized from Porsche Club of America (Yellowstone Region) page:

  • You get better cornering and performance by having a low center of gravity. So the first order of business is to place the driver in the seat as low as possible. There are other benefits like chassis feedback so go read the page for complete details.
  • The distance between the pedals and the seat should allow your knee to maintain some bend.  A fully extended leg will not provide the leverage you need for braking and/or clutch work.  And, you don’t want the steering column interfering with your leg movement.
  • With your back squarely against the seat, the wrists of your arms should rest on the top of the steering wheel.  Your hands should be able to drop over the steering wheel naturally.  You can move/adjust the rear angle of the seat until you get this right.
  • Hand position should be a 9 and 3 o’clock with thumbs on the inside steering wheel spokes.  Also, make sure that all gauges are visible.

So, I think we will need to continue with other parts of the build until I can get out to the shop for a more precise fitment.

03

Aug

Seats